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型材锯切中心铝门窗型材知识

来源:http://www.tianxincnc.cn/ 发布时间:2021-12-02
锯切中心是随着中国制造智能化2030以及工业4.0 的推出,顺应时代的发展而推出的一款智能化切割设备。 锯切中心无论是从切割功能、切割精度、还是切割效率都能保证当今时代高科技智能化门窗的切割要求,而开发能够并入现代化智能门窗生产连线的锯切中心是现阶段门窗行业发展的需求,从2013年开始 凯岳以及推出第一代高速系统化的智能锯切中心,到2020为止已经研发到第四代锯切中心,先比较第一代锯切而言,第四代锯切中心,操作更加人性化,切割段可视频监控,可以用于45度以及90度数控切割生产线。
Sawing center is an intelligent cutting equipment with the launch of made in China intelligent 2030 and industry 4.0, which conforms to the development of the times. The sawing center can meet the cutting requirements of high-tech and intelligent doors and windows in today's era in terms of cutting function, cutting accuracy and cutting efficiency. The development of a sawing center that can be incorporated into the production line of modern intelligent doors and windows is the demand of the development of the door and window industry at this stage. Kaiyue has launched the first generation of high-speed and systematic intelligent sawing Center since 2013, By 2020, the fourth generation sawing center has been developed. First, compared with the first generation sawing, the fourth generation sawing center has more humanized operation, and the cutting section can be monitored by video, which can be used for 45 degree and 90 degree NC cutting production lines.
左右两锯片均为固定45°切割,使设备整体结构更简约。更容易操作。工作强低
The left and right saw blades are fixed for 45 ° cutting, which makes the overall structure of the equipment more simple. Easier to operate. Low working strength
人即可操作,人工误差几乎为零。多角度,多功能切割,本设备可切割两端45°,两端90°,一端45°另一端90°的铝合金型材;中梃90°下料等模式。设备整体结构非常简约,全自动数控控制更容易操作。
People can operate, and the manual error is almost zero. Multi angle and multi-functional cutting. This equipment can cut aluminum alloy profiles with 45 ° at both ends, 90 ° at both ends, 45 ° at one end and 90 ° at the other end; Middle stile 90 ° blanking and other modes. The overall structure of the equipment is very simple, and the full-automatic NC control is easier to operate.
设备的控制系统采用西门子数控系统,并可以与创盈优化软件等软件对接,进行材料的优化,优化好后的料单,由系统读取优化数据并实行切割,避免因传统的人工输入的方式造成的切割尺寸误差。
The control system of the equipment adopts Siemens numerical control system, which can be connected with chuangying optimization software and other software to optimize the materials. The optimized material list is read by the system and cut, so as to avoid the error of cutting size caused by the traditional manual input.
凯岳锯切中心锯切切割切割高度可根据实际的切割型材自动调整,可有效的减少锯切行程,提高切割效率。
The cutting height of Kaiyue sawing center can be automatically adjusted according to the actual cutting profile, which can effectively reduce the sawing stroke and improve the cutting efficiency.
凯岳机械手的设定为全数控控制,可记忆500组不同的的型材切割数据,切割不同型材是,可从系统中直接调出机械手编号,减少每次更换型材而调整机械手的设定的时间,提高数据。
The setting of Kaiyue manipulator is fully CNC control, which can remember 500 groups of different profile cutting data. When cutting different profiles, the manipulator number can be directly called out from the system to reduce the setting time of the manipulator for each profile change and improve the data.
凯岳锯切中心从理论上基本实现无料头切割(只有锯片宽度),双头锯下料由人工下料必须要留5-10mm的料头长度,并且人工掌控,锯切中心采用数控机械手送料,完全避免人工操作原因造成的型材浪费,每支型材可节约5-10mm,通过优化能节约1%的材料。 可以为用户节约大量的成本,锯切中心/台:平均按切割 5 根/分速度计算,生产能力 720000 根/年。平均按每樘 8 根料计算,年产 90000 樘,面积为 189000 平米。
Kaiyue sawing center basically realizes no head cutting in theory (only the width of the saw blade). The cutting of double head sawing is manually controlled, and the head length of 5-10mm must be reserved. The sawing center adopts NC manipulator to feed, which completely avoids the waste of profile caused by manual operation. Each profile can save 5-10mm, and 1% of the material can be saved through optimization. It can save a lot of costs for users. Sawing Center / set: the average cutting speed is 5 pieces / min, and the production capacity is 720000 pieces / year. Based on an average of 8 pieces per piece, the annual output is 90000 pieces, with an area of 189000 square meters.
断桥铝门窗加工设备
送料单元:主要(由左向右依次为)同步带毛坯料库、自动送料机械手、切割主机、出料机械手、自动出料同步带组成。
Feeding unit: it is mainly composed of synchronous belt blank magazine, automatic feeding manipulator, cutting host, discharging manipulator and automatic discharging synchronous belt.
切割单元:由意大利主轴电机、PCD锯片、数控回转工作台、进口丝杠等组成
Cutting unit: it is composed of Italian spindle motor, PCD saw blade, CNC rotary table, imported lead screw, etc
出料单元:可自动分拣料头、成品,将成品放在出料同步带上,料头放在回收台,尾料头亦随出料机械手送至回收台。出料工作台可连续不间断进行传输,大大提高了工作效率,降低了劳动强度
Discharge unit: it can automatically sort the head and finished products, place the finished products on the discharge synchronous belt, place the head on the recovery table, and the tail head is also sent to the recovery table with the discharge manipulator. The discharge worktable can be transmitted continuously, which greatly improves the work efficiency and reduces the labor intensity