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铝型材数控双头精密切割锯的特点

来源:http://www.tianxincnc.cn/ 发布时间:2022-01-13
本机主要由床身,左、右锯头、操作台,托料架、气动系统、电气系统、数控系统等部分组成。
The machine is mainly composed of bed, left and right saw heads, console, material support frame, pneumatic system, electrical system, numerical control system, etc.
1.锯头
1. Saw head
左锯头为固定锯头,右锯头为活动锯头,可通过移动右锯头用双锯头同时切割不同长度的型材。每个锯头分别有摆角结构、传动系统、工作台、工进夹紧系统、锯片、锯罩等组成。
The left saw head is a fixed saw head and the right saw head is a movable saw head. By moving the right saw head, double saw heads can be used to cut profiles of different lengths at the same time. Each saw head is composed of swing angle structure, transmission system, worktable, work advance clamping system, saw blade, saw cover, etc.
摆角机构主要通过定位气缸确定摆角角度。
The swing angle mechanism mainly determines the swing angle by positioning the cylinder.
工作台用于型材的支撑、定位及其他辅助功能,锯罩起防 护及集屑功能。
The worktable is used for the support, positioning and other auxiliary functions of profiles, and the saw cover has the functions of protection and chip collection.
2.床身
2. Bed
床身由低碳钢板经压弯成型后焊接而成,内部有加强筋板,焊接后经时效处理,保证了床身有足够的钢性及稳定性。机架底部安装有调平底座,用于机身工作台水平调整。
The bed is welded from low-carbon steel plate after bending and forming. There are stiffeners inside. After welding, it is aging treated to ensure that the bed has sufficient rigidity and stability. A leveling base is installed at the bottom of the frame for horizontal adjustment of the worktable of the fuselage.
数控门窗设备
3.操作台
3. Console
操作台安装于床身前,操作台在水平面内可以横向移动,操作者可灵活选择操作位置。
The console is installed in front of the bed. The console can move laterally in the horizontal plane, and the operator can flexibly select the operation position.
操作控制元件装于操作台上,切割型材时,操作人员须按操作程序按动按钮,以完成型材的切割加工
The operation control element is installed on the console. When cutting profile, the operator must press the button according to the operation procedure to complete the cutting of profile
4.托料架
4. Material support
托料架主要用在切割长型材时,辅助托料使用。
The material support frame is mainly used for cutting long profiles and auxiliary material support.
产品系统说明
Product system description
1.气动控制系统
1. Pneumatic control system
气动控制原理,压缩空气经气源处理器处理后,进入各气动元件,该系统主要完成动作:工件夹紧、锯片进给、锯片退回,工件松开。
Pneumatic control principle: after being processed by the air source processor, the compressed air enters each pneumatic element. The system mainly completes the actions: workpiece clamping, saw blade feeding, saw blade returning and workpiece loosening.
2.工件夹紧
2. Workpiece clamping
工件的夹紧是通过单作用气缸实现的。电磁阀通电后,二位五通电磁阀换向,压缩空气进入单作用气缸,工件被夹紧;锯片切割完毕,锯头退回碰到行程开关,电磁阀断电换向,控制夹紧气缸松开,整个加工工序完毕。
The clamping of workpiece is realized by single acting cylinder. After the solenoid valve is energized, the two position five way solenoid valve reverses, the compressed air enters the single acting cylinder, and the workpiece is clamped; After the saw blade is cut, the saw head returns and touches the travel switch, the solenoid valve is powered off and reversed, the control clamping cylinder is loosened, and the whole processing process is completed.
3.锯片进给
3. Saw blade feeding
电磁阀通电后换向,压力空气进入气缸后腔使锯片前进;电磁阀断电,二位五通电磁阀复位,压力空气进入气缸前腔,锯片退回。
After the solenoid valve is energized, it reverses, and the pressure air enters the rear chamber of the cylinder to move the saw blade forward; The solenoid valve is powered off, the two position five way solenoid valve is reset, the pressure air enters the front chamber of the cylinder, and the saw blade returns.
4.电气控制系统
4. Electrical control system
电路控制系统由主电路和控制电路组成。
The circuit control system consists of main circuit and control circuit.
5.数控系统
5. CNC system
数控系统由触控屏,伺服电机等组成。
The CNC system consists of touch screen, servo motor, etc.